GasNet / AI & ML
Artificial intelligence · Machine learning

Machine learning for the way gas networks actually run

GasNet is an AI-enabled industrial intelligence and automation platform for the natural gas industry. Its intelligence layer turns the operating data the platform already collects into anomaly flags, failure-risk scores, sales-loss insight and network recommendations.

How to read this page

  • ExistingRunning in the GasNet platform today.
  • ProposedProposed ML enhancement, planned or under development.
  • DirectionProduct direction for the platform.
Five capabilities

One data foundation, four layers of intelligence on top

Each capability uses the same connected station data. The visuals run on simulated data to show how each one is intended to work.

01
Existing platform foundation

Connected Industrial Data Platform

Collect and consolidate operational data from CNG dispensers, compressors, metering equipment and related station infrastructure.

  • Edge gateways for Compac and TGT dispensers, compressors, meter skids and gen-sets
  • Live totaliser, flow, pressure, temperature and run-hour readings
  • Shift entries, reconciliations and approvals in the same data model
  • Structured operating history that machine learning models can learn from
Station data ingestionExisting foundation
DispensersCompressorsMetering skidsLCV Filling PostsGen-setsDashboardsReportsAlertsML featuresGasNetDATA PLATFORM
Modbus · RS-485 · MQTT · OPC-UA · RESTStation → control room → HQ
02
Proposed ML enhancement

ML-Based Anomaly Detection

Identify unusual dispenser behaviour, abnormal sales patterns, equipment underperformance and deviations from historical operating profiles.

  • Learns each dispenser's normal profile by shift, weekday and season
  • Flags readings that leave the expected band, with the size of the deviation
  • Routes each flag to O&M or marketing with the context needed to act
Anomaly detection · ITI-2 dispensersIllustrative simulation
Observed salesExpected band (model)Flagged deviation
D-03 arm B · sale 31% below expected for shift AFLAG
Flags this session: 2Simulated data
03
Proposed ML enhancement

Predictive Asset Maintenance

Analyse operating trends and equipment history to estimate failure risk and prioritise preventive maintenance.

  • Combines run-hours, temperature, pressure and alarm history per asset
  • Scores failure risk and ranks assets for the O&M team
  • Feeds the existing maintenance schedule rather than replacing it
Failure-risk ranking · next 30 daysIllustrative simulation
Inputs: run-hours · temperature · pressure · alarms · PM historySimulated data
04
Existing analytics foundationProposed ML enhancement

Intelligent Sales and Loss Analytics

Compare actual and expected sales, identify reconciliation exceptions, and estimate operational or revenue improvement opportunities.

  • Builds on GasNet's existing gas and cash reconciliation reports
  • Expected sales per station and shift, learned from history and peer stations
  • Sizes each gap in kg and ₹ so teams work on the largest first
Actual vs expected sales · todayIllustrative simulation
ExpectedActualReconciliation exception
Exceptions2 of 6
Volume gap–
At ₹84.50 / kg–
05
Product direction

Network Performance Optimisation

Forecast station demand, benchmark sites and recommend operational improvements across distributed CNG infrastructure.

  • Station demand forecasts by time slot
  • Benchmarking of comparable sites across the network
  • Recommendations for LCV dispatch, capacity and maintenance windows
Demand forecast · 18:00–21:00Illustrative simulation
NormalBusyNear capacity
Model catalogue

Four model families, one shared data foundation

What each planned model reads, what it produces and how it is designed to work.

Anomaly detection model

Capabilities 02 · 04
Proposed ML enhancement
  • Arm-wise sales and transactions
  • Flow, pressure and totaliser readings
  • Shift, weekday and season context
  • Flag with deviation size
  • Ranked drivers
  • Probable cause and next step

Planned approachLearned baseline for each dispenser and shift, with deviation scoring against it.

Failure-risk model

Capability 03
Proposed ML enhancement
  • Run-hours and maintenance history
  • Oil temperature, suction and discharge pressure
  • Trips, alarms and communication drops
  • 30-day failure-risk score
  • Priority in the O&M queue
  • Trend behind each score

Planned approachTrend and variance features for each asset, scored for risk and ranked across the fleet.

Expected-sales model

Capability 04
Proposed ML enhancement
  • Station and shift sales history
  • Price changes and calendar effects
  • Peer-station patterns
  • Expected volume per station and shift
  • Gap in kg and ₹
  • Reconciliation exceptions

Planned approachForecast of expected volume, compared with reconciled actuals every shift.

Demand-forecast model

Capability 05
Product direction
  • Station sales by time slot
  • LCV Filling Post throughput and timing
  • Network layout and peer sites
  • Utilisation forecast by slot
  • Site benchmark ranking
  • Dispatch and capacity recommendations

Planned approachTime-slot demand forecasting combined with benchmarking of comparable sites.

Intelligence pipeline

From sensor reading to recommendation

How GasNet's machine learning layer is designed to process station data, end to end.

Planned ML pipeline
01

Ingest

Telemetry and station entries arrive over MQTT and APIs.

02

Validate

Gaps, meter jumps and duplicates are cleaned before modelling.

03

Engineer features

Shift, weekday, season, run-hours and price context.

04

Score

Models score deviation, failure risk and expected demand.

05

Explain

Every flag carries its drivers and the size of the deviation.

06

Learn

Operator feedback on each flag improves the next model.

Responsible AI

AI that operations teams can trust

Four design principles behind every GasNet model.

01 · EXPLAINABLE

Explainable

Every flag carries its drivers and the size of the deviation, never a bare score.

02 · HUMAN IN THE LOOP

People decide

Models recommend and people approve. Price changes keep maker–checker approval.

03 · LEARNING

Learns from feedback

Confirmed and dismissed flags become training data for the next model version.

04 · SECURE

Secure by design

Models run under the same confidentiality, integrity and availability controls as the platform.

Roadmap

Where each capability stands

The automation and data foundation is in production. The machine learning layer builds on it in stages.

Existing foundationSTAGE 1 · FOUNDATION

Connected data & automation

  • Connected industrial data platform
  • Live equipment telemetry, alerts and escalation
  • Sales, reconciliation and equipment-health analytics
  • Remote dispenser rate change with acknowledgement
Proposed ML enhancementSTAGE 2 · MACHINE LEARNING

Detection & prediction

  • ML-based anomaly detection
  • Predictive asset maintenance
  • ML layer for sales and loss analytics
Product directionSTAGE 3 · NETWORK INTELLIGENCE

Network optimisation

  • Station demand forecasting
  • Site benchmarking across the network
  • Operational recommendations for distributed CNG infrastructure
Proposed ML enhancements and product-direction items describe functionality planned or under development. Dashboards and consoles on this page use simulated data to illustrate intended behaviour.

Bring AI to your stations

Talk to us about piloting anomaly detection and sales-loss analytics on your own station data.